Recently, The "13Th Five-Year" Development Guide For Filament Weaving Industry Has Been Released.
Recently,
Filament weaving
Industry "
The 13th Five-year
"Development guidance" issued, "guiding opinions" pointed out that during the "13th Five-Year" period, the development of filament industry will be differentiated, functional and healthy.
fashion
As the main direction of product development, we must combine quality and efficiency, brand building, energy conservation and emission reduction, green development, and integration of two technologies with intelligent manufacturing, fully tap the market potential of domestic demand, strive to expand the international market space, and continue to maintain the competitive advantage of the filament weaving industry in textile fabrics.
Generally speaking, the "13th Five-Year" development guidance for filament weaving industry can be summarized as 6 goals, 8 tasks and 3 development projects.
Development target of filaments industry in 13th Five-Year
Scale development
By 2020, the production scale of China's filament weaving industry reached 51 billion meters, with an average annual growth rate of 3.33%, an average annual product profit margin of 5.4%, a significant increase in production efficiency and a marked decrease in finished product inventories.
By 2020, the export volume of China's chemical fiber filament fabrics will reach 14 billion meters, with an average annual growth of 3.85%. This will gradually reduce the price difference between similar imported products in the international market, increase the added value of products, and enhance the international market value of filament fabrics.
Product structure
By 2020, the intensity of R & D input of over 1.5% silk weaving enterprises has reached over 30%, the output value of new products has increased from 30% to 40%, and the proportion of high-grade and high value-added products has increased from 20% to 30%.
technical equipment
By 2020, the utilization rate of new non loom looms is 20%.
We should gradually improve the application level of new water jet looms, such as electronic take-up, electronic let off, arbitrary color selection, high speed and stability, intelligent control, automatic monitoring, and information management, with high automation, energy saving, water saving and low consumption, and eliminate low-grade simple water jet looms.
The application level of silk fabric CAD technology in multiple structure, multi-layer complex organization, highly simulated fabric and other product development and design will be improved, and weaving will be developed towards the direction of programmed, automatic and low cost manufacturing technology.
Vigorously promote the use of new fully automatic wear through equipment, by 2020, the application rate increased to 10%, to achieve the development and application in ultra fine fiber, multi fiber composite, dyed weaving and other fields.
The popularization rate of the new type of pulp and thread machine, the bar warping machine and the doubling twister has increased to 15%, reducing the energy consumption, the production of Shi Yingchao fine denier fiber products, and eliminating the backward sizing, pulp and equipment.
More than 50 enterprises use automatic weaving auxiliary equipment, such as automatic axle loading equipment, automatic cloth dropping equipment, etc., to reduce labor intensity and labor cost and improve efficiency.
Standard construction
We should comprehensively promote the standardization of industries, and strive to include the "13th Five-Year" key standard development project of "filament yarn weaving machine products classification standard", "water jet loom wastewater discharge standard" and "chemical fiber filament weaving and water-saving enterprise" in the national standard setting project.
By 2020, there were a number of enterprise standards for specialty products in the industry. 6 groups of standard CNTAC for chemical filament fabrics, 15 new industry standards and 3 national standards were tentatively formulated.
Brand cultivation
In terms of brand building, we should strive to establish at least 2~3 independent innovation brands; recommend 4 excellent enterprises to track and cultivate key enterprises as independent brands of the Ministry of industry and commerce; organize and select 20 enterprises to win the "most influential market brand" of China's filament weaving industry; cultivate 30~40 quality production base enterprises, and strive to cultivate the silk fabric brand with international influence.
sustainable development
Energy saving and emission reduction targets such as energy consumption per unit of industrial added value, water consumption per unit of industrial added value, discharge of major pollutants and intensity of industrial carbon dioxide emissions meet the requirements of binding targets set by relevant departments of the state.
Vigorously promote the water reuse technology of the mature water jet looms, and the capacity of reclaimed water should reach more than 90%.
Under the condition that the weaving capacity of the filament is basically stable or slightly increased, the total industrial sewage discharge volume has dropped by 10% and the fresh water intake has decreased by 15%.
Striving for 1~2 enterprises to become China's textile ecological civilization demonstration enterprises, the textile industry energy saving and emission reduction technology application demonstration enterprises from the current 2 to 5.
Main tasks
During the "13th Five-Year" period, we should speed up the pace of structural adjustment and pformation and upgrading, increase the promotion of energy saving and emission reduction, enhance the capability of independent innovation, strengthen the construction of independent brands, strive to solve the problem of structural overcapacity, and promote the steady and healthy development of the industry.
Optimizing industrial layout
According to the requirements of modern industrial system, such as structure optimization, advanced technology, clean and safe, high added value and high employment ability, market oriented, scientific and technological progress is the motive force, industrial pformation and upgrading are accelerated, and large filament weaving industry is made strong.
Taking Jiangsu, Zhejiang and Fujian as the industrial bases, we should strive to develop high-end products in the industry, improve the service quality and marketing level of the industry, and enhance the overall competitiveness of the industry.
According to the layout of chemical fiber industry, we should develop to the central and western regions appropriately.
Taking the industrial chain as the link, taking industrial parks and industrial clusters as the main carriers, it guides the development of industrial agglomeration.
We should encourage the coastal areas to actively undertake major projects that utilize imported resources and technologies, develop high-end products and improve the service level of enterprises.
We should build a batch of typical clusters and demonstration parks for regional industrial cooperation, give full play to regional comparative advantages, and take into consideration the factors such as energy resources, environmental capacity and market space under the strategic framework of main functional areas, guide the orderly pfer of industries, optimize the layout of industrial productivity, and form a new pattern of complementary industries, benign interaction and coordinated development, so as to promote the healthy development of the filament weaving industry.
Adjusting the product structure and resolving the structural overcapacity, aiming at the current phenomenon of structural overcapacity, the primary task of the filament weaving industry is to enhance product development and innovation guidance, speed up the pace of product structure adjustment, reduce the production capacity of low-grade products such as ordinary products, and vigorously develop differentiated, functional, high simulation, silk fine-grained, jacquard, interlacing and dyed fabrics new products, steadily improve the cold resistant clothing and household textile fabrics, and increase the opening of outdoor fabrics, sportswear fabrics, industrial fabrics and professional wear fabrics.
Keep up with the fashion trend, constantly upgrade the product quality, increase the added value of products, further expand the development space of home textile and industrial filament fabrics, and actively explore new applications of filament fabrics, and strive to solve the problem of structural overcapacity.
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Respond to "China made 2025" strategic planning call
We should speed up the construction of an efficient, clean, low carbon, recycling green manufacturing system, continuously improve the utilization efficiency of manufacturing resources, increase the utilization ratio of green and low carbon energy, carry out low-carbon, recycling and intensive production methods, and substantially reduce the energy consumption, material consumption and water consumption level of China's filament weaving industry.
We should actively promote the automation level of all production links in the industry.
Changing the present situation of the automation of water jet looms is relatively backward, improving the intelligence level, pforming intelligent manufacturing into intelligent weaving, achieving the overall upgrading and leap forward development of the equipment level of the industry.
The use of air-jet looms and rapier looms is expanded. Through the development of filament fabrics such as wide width, large jacquard and multicolor weft blending, the added value of fabrics is increased, and the cost of electricity added by air-jet looms and rapier looms is offset.
Conform to the trend of "Internet +" development
Enterprises are encouraged to use the Internet to collect and connect users' personalized needs, and promote the flexible pformation of key links such as design, R & D, manufacturing and supply chain management, and carry out personalized product based service mode and business mode innovation.
In addition, it links the links of the industrial chain through the Internet to promote the full interconnection of production, quality control and operation management systems, and implement new models such as design, research and development, and networked manufacturing.
Powerful Internet companies can build a networked collaborative manufacturing public service platform, provide cloud manufacturing services for the subdivision industry, promote the aggregation and docking of innovation resources, production capacity and market demand, enhance the capability of small and medium enterprises in services, accelerate the effective synergy of diversified manufacturing resources in the whole society, and improve the ability of resource integration in industrial chain.
Cultivating independent brands
We should guide brand building through industry activities, build brand influence based on product innovation, and enhance brand value by brand advantage.
We should speed up the pace of standard setting and upgrade the overall level of industry standards.
We will continue to improve the standard system of chemical fiber filament fabrics, and actively integrate into the newly formed CNTAC Standardization Technical Committee, and strive to set up a technical committee for standardization of chemical fiber filament fabrics as soon as possible.
During the "13th Five-Year" period, every year, according to the actual situation of the industry, we actively declare the standard items and give priority to the urgent needs of the industry.
In view of the outstanding characteristics of new products in the industry, we need to set up some new projects in line with the CNTAC group standard plan for the development of new products which need urgent industry standard, and try to make the formulation of group standard projects. We strive to ensure that the formulation period of new standards is controlled within 2 years, and that the standard age control of the old standards is within 5 years. We must steadily promote the standardization of industries, achieve the full coverage of the main business standards, group standards, industry standards and national standards of the major products in the industry, and basically solve the problems such as lack of standards and lag in technology, so as to improve the overall level of the industry standards.
Advocate green environmental protection production and raise the level of sustainable development.
Efforts should be made to popularize a series of new technologies of energy saving and emission reduction, such as "water jet loom wastewater reuse technology", "air loom energy optimization of air-jet looms", "workshop lighting LED energy saving fluorescent lamp" and "intelligent information management and control system".
Vigorously disseminating the national standard of "water intake quota for chemical fiber weaving and weaving", effectively controlling the amount of water taken by enterprises and reducing the waste of water resources.
Striving for the formulation of "water jet loom wastewater discharge standard", "chemical fiber filament weaving water saving enterprise" standard, and "chemical fiber filament fabric energy consumption quota" standard, laying a good foundation for promoting energy saving and emission reduction in the industry.
Targeted promotion of Changxing County JP town water jet weaving enterprise pollution, funded by the government to establish a unified water jet loom production wastewater treatment and reclaimed water reuse system, and thoroughly solve the small and medium-sized water jet weaving enterprises sewage disposal problem.
Organize skills competition, pay attention to personnel training.
We should publish and publish the technical guidelines for the weaving of chemical filament yarns, organize technical training and skills competition in the whole industry, pay more attention to the training of front-line skilled workers in the training of high-level talents, and promote the orientation training of relevant technical personnel.
While improving the automation level, we should pay more attention to the humanistic care and vocational training of employees, while focusing on the construction of enterprise culture while the production development of enterprises.
Strengthening international exchanges.
To strengthen exchanges with information technology equipment such as South Korea, Japan and Taiwan, as well as the rapid development of chemical fiber filament weaving industry in India in recent years, and organize the joint activities of international textile and home textile purchasers and domestic chemical fiber manufacturers.
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