2018 Cotton Textile Industry Analysis: Intelligent Manufacturing And Green Environmental Protection To Promote Pformation And Upgrading Of Enterprises

Analysis of cotton textile industry development in 2018

In 2018, under the influence of many uncertain factors, China's cotton textile industry increased the intensity of reform and adjustment, overcame many difficulties and achieved steady development; the relevant state departments promptly adjusted the cotton policy, giving priority to protecting cotton spinning enterprises' cotton use, safeguarding the overall interests of the industry and promoting the healthy development of the industry; cotton spinning enterprises actively seize the opportunity of "one belt and one road", speed up pformation and upgrading, promote sustainable development, increase energy saving and emission reduction efforts, and create new competitive advantages in green environment.

In 2018, faced with the severe economic situation at home and abroad, Chinese cotton textile enterprises actively faced difficulties and strengthened confidence, making progress in adjusting product structure, going global, informatization and green development.

40 years of reform and opening up, the cotton textile industry has grown from big to strong.

The cotton textile industry is the largest basic industry in China's textile and garment industry.

In the early days of the founding of the people's Republic of China, the textile industry was dominated by cotton spinning. In 1978, the party opened the curtain of reform and opening up in the third Plenary Session of the 11th CPC Central Committee.

Since China's entry into WTO, with the development of market economy, the cotton textile industry has gone through all kinds of difficulties and overcome all difficulties.

In the past 40 years of reform and opening up, China's cotton textile industry has continuously excavated its potential and relied on two domestic and foreign markets, one step at a time, to achieve great changes from quantity to quality, from shortage to abundance, from planning to market, from state-owned enterprises to pluralism.

The output of yarn and cloth has increased year by year.

According to the "strategic analysis report on prediction and pformation of production and marketing demand of China's cotton textile industry" released by the prospective industry research institute, statistics show that the fluctuation of yarn production in the 1-3 quarter of 2018 is small, and the national yarn output in the 2 quarter of 2018 increased by 66.3% over the 1 quarter.

In November 2018, the national yarn production was 22 million 281 thousand tons, down 1.6% from the same period last year.

In 2018 1-11, the national yarn output was 29 million 161 thousand tons, an increase of 0.6% over the same period last year.

In November 2018, China's cloth output was 4 billion 820 million meters, up 0% over the same period last year.

Accumulative aspect, in 2018 1-11 month cloth accumulative total output 48 billion 180 million meters, accumulative total growth 1.4%.

In the 2-3 quarter of 2018, there was a slight decline in the output of chemical fiber in China. In 2018, the output of chemical fiber increased in 10-11 months. In November 2018, the output of chemical fiber was 4 million 450 thousand tons, an increase of 7.5% over the same period last year.

In 2018 1-11, the output of chemical fiber was 45 million 763 thousand tons, an increase of 7.6% over the same period last year.

Statistics and growth of China's yarn, cloth and chemical fiber output in 2018 and November

Source: Prospect Industry Research Institute

Overall, in the past 40 years of reform and opening up, China's cotton textile industry has grown from strong to strong, mainly in the following aspects:

1, cotton textile processing and processing each year accounts for about 30% of the world's cotton, the use of chemical fiber short fiber accounts for 70% of the world;

2, spinning and weaving capacity, yarn and cotton fabric output, cotton textile exports, cotton textile annual investment, equipment level, employment and skilled personnel are the number one in the world.

3, yarn production more than 60 80% in China, color spinning production more than 90% in China, high grade shirt color fabric production of 60% in China, high grade cowboy fabric production 30% in China, high density and high density fabric production technology is mainly in China.

Overcoming many difficulties and increasing the adjustment of enterprises

In order to further understand the development and changes of the industry and enhance the appeal of China Cotton Trade Association in the industry, China Cotton Association is deeply involved in enterprise research.

In 2018, through field visits, seminars, questionnaires and other forms, we went deep into 12 provinces of the whole country. We investigated more than 400 enterprises and 5 industrial clusters on the spot, and witnessed the efforts of enterprises to overcome difficulties and strive for pformation and upgrading.

With the increasingly fierce market competition and the increasing cost of elements, if we continue to follow the original mode, the profit margins of enterprises will continue to be squeezed.

Most of Anhui's cotton textile enterprises are seeking new breakthroughs in their pformation, which can be classified into two ways.

Some enterprises have gradually eliminated backward production capacity, replaced more automated production equipment, or replaced air spinning equipment such as shorter production processes. By increasing capital investment in equipment, reducing labor and increasing production efficiency, other enterprises have turned from original production conventional varieties to producing special products such as colored spun yarn and fancy yarn. By continuously improving the added value of products, their own brand effect and marketing mode have been built to consolidate and enhance the competitiveness of enterprises in the market and enhance economic efficiency.

Cotton textile enterprises in Zhejiang have generally accelerated the pace of moving back to the city and moving to the central and western regions. Some enterprises have eliminated some backward production capacity and actively promoted technological pformation due to structural adjustment and labor shortage.

It is understood that Xinchang county has 2 domestic rotor spinning equipment leading enterprises, all around 2000 began to produce rotor spinning equipment. The products are of high quality, good performance and high performance price ratio. At present, they have a large share in the domestic market, and the products are mainly pneumatic semi-automatic spinning machines.

According to the company's forecast, although the rotor spinning equipment will develop in the future, the automatic rotor spinning machine will not be completely replaced in a certain period of time.

The heads of the 2 enterprises said that at present, the market of rotor spinning equipment is broad, sales volume is stable, export volume is increasing year by year, and enterprises are full of confidence in the future development.

Henan Weishi County cotton textile industry mainly spun yarn, the county government strongly supports the development of the textile industry, issued a series of incentive policies, and some enterprises have gradually entered the industrial park, forming an industrial agglomeration area.

In the summer of 2018, the overall start-up of enterprises was not good due to multiple factors such as equipment modification, high temperature limit and market entry.

In this regard, enterprises should take measures to deal with them actively, repair or repair the equipment at the time of production suspension, or start work at night to reduce losses.

Timely adjustment of cotton policy to stabilize enterprise's cotton consumption expectation

In the first half of 2018, domestic cotton prices rose too early and too fast. Zheng cotton futures contract appeared several times.

The China Cotton Association has made full use of its own advantages to serve the reform and development of the industry, widely listened to the opinions of member enterprises, reflected the demands of enterprises, served as the spokesperson of the good industry, and actively communicated with the relevant departments. It suggested that the national cotton reserves should be given priority to protect cotton spinning enterprises' cotton, so as to safeguard the overall interests of the industry and promote the healthy development of the industry.

In June 2, 2018, the announcement issued by the relevant departments on the relevant issues concerning the reserve cotton rotation in 2017/2018 pointed out that from the beginning of June 4, 2018 to the end of the current round of the year, the reserve cotton rotation business was restricted to the textile cotton enterprises only to participate in the auction, and only the self use of the enterprises was restricted, and the non textile cotton enterprises were stopped participating in the bidding.

As cotton prices continue to rise, authorities adjust the main body of cotton reserves, stabilize market prices and protect cotton producers.

After the ban, the cotton prices showed a marked decline.

The sale of reserve cotton has eased cotton supply in short supply to a certain extent in the short term, but it can not change the trend of long-term supply and demand of cotton.

With the reduction of reserve cotton inventory, increasing import cotton to make up for the gap is an inevitable choice.

The China Cotton Trade Association recommends to the relevant departments of the state that the cotton quotas be distributed.

In June 12, 2018, the national development and Reform Commission issued a Notice No. seventh, which decided to issue 800 thousand tons of cotton import quasi tax quotas in that year.

The issuance quota has restrained the short term excessive growth of domestic cotton spot price and stabilized the domestic cotton market supply expectation.

In cotton spinning enterprises, according to the Announcement No. 7 of the national development and Reform Commission, the China Cotton Trade Association assists the NDRC to preliminarily review the declaration status.

In order to ensure the orderly development of quota distribution and ensure the long-term development of the industry, according to the requirements of the NDRC, since July 16, 2018, the China Cotton Association has held two months to check the cotton textile enterprises which declare the quasi quota tax quota with the national development and Reform Commission, covering the area of the main cotton spinning enterprises in the country, checking more than 500 declared enterprises, accounting for 85% of the total number of declared enterprises, and putting forward the proposal to reform the allocation of cotton import quotas, providing data support for the next quota system reform and laying a solid foundation.

Seizing the opportunity of "one belt and one road", "going out" is more steady.

The "one belt and one way" initiative has injected new strong impetus for cooperation between China and other countries, and has entered a new stage of deep integration and mutual promotion.

The China Cotton Industry Association has seized the international cooperation platform and new opportunities built by "one belt and one road" to find a better overseas investment environment, and to expand the international market space for enterprises to "go out".

Some strong cotton textile enterprises accelerate pformation and upgrading, promote sustainable development, and are steadily going out.

In January 2018, Wuxi one Cotton Textile Group Co., Ltd. held the groundbreaking ceremony of 300 thousand spindles investment project in Ethiopia de Dawa national industrial park.

We plan to invest and build 300 thousand spindles, with a total investment of about 220 million US dollars. We mainly produce high-grade yarn dyed knitted fabrics, knitted fabrics and home textile products, which provide about 3000 jobs.

The first 100 thousand spindles project will be put into operation in the second half of 2019.

In May 2018, Dai Yin group Malaysia cotton spinning two phase project was formally put into operation.

Based on Malaysia's favorable investment environment and unique resource advantages, Dai Yin Group invested 400 million US dollars, investing three phases in Malaysia to invest in the construction of the total scale 500 thousand spindles special yarn project, and strive to build a world class modern textile industrial park.

The first phase 100 thousand spindles project was completed in May 2015. Due to its accurate location, fast construction and good operation, it achieved profitability in the year of production and achieved good economic and social benefits.

The second phase of the project is based on high starting point, high grade and high standard. It introduces the world's most advanced textile equipment, produces high-grade yarn with world-class quality, adds 500 jobs, and adds annual sales revenue to US $100 million.

At present, the company is elaborately organizing the planning and construction of the three phase of the Dai Yin textile Malaysia Company, and realizing the production of the three phase project as soon as possible. At that time, the total production scale of the Malaysia Company will reach 500 thousand spindles, and the sales revenue will reach 400 million dollars a year.

As a leading domestic dyed weaving enterprise, Lu Tai textile has always attached importance to the layout of the global industry. The Vietnamese fabric factory has about 60 thousand spindles and 30 million Beige fabrics, and the Vietnamese garment factory has about 6 million shirts. Vietnam's total capacity accounts for about 1/6 of the total capacity of the company.

In November 2018, Lu Tai said that the company's wholly-owned subsidiary, Lu Tai Vietnam, plans to invest in the establishment of a wholly owned subsidiary, Lu Tai Xinzhou company, with a total investment of US $60 million (about 416 million yuan).

Set up the Xinzhou company of Lu Tai to invest in the construction of 144 thousand spindles spinning and 3000 airstream spinning projects. The purpose is to improve the Lok Thai Vietnamese dyeing and weaving industry chain and achieve the balance of capacity facilities.

According to Lu Tai textile responsible person, Lu Tai textile overseas dyed fabric production capacity is gradually released, overseas garment factory production efficiency gradually increased.

Since the first half of 2018, the income of Lu Tai (Vietnam) has increased by 150% over the same period last year. According to the analysis, the proportion of Vietnam's capacity in the future is expected to rise to about 1/3, which will drive the company's net interest rate upward.

Intelligent manufacturing and green development, technology promotes industry upgrading

At present, the textile industry is trying to promote the landing of intelligent manufacturing, including the construction of the 6 major intelligent manufacturing demonstration lines in the industry, and has achieved good results in various fields, especially in the field of spinning, which has formed quite a few mature projects and cases.

Anhui Huamao insists on technological innovation and management mode innovation. It is committed to the research and development of new products and technologies by benchmarking advanced international enterprises. It has made positive contributions to the industry in terms of product development and production of "high density, high density and high tightness", cotton textile intelligent technology solutions, and upgrading domestic textile machinery and equipment technology level.

The project of "high quality and high efficiency ring spinning advanced technology and equipment and intelligent technology development and application" developed by Huamao in Anhui has won the first prize of "textile light" in the 2018 China Textile Industry Federation.

In addition, Huamao made use of 100 thousand old factories to carry out technological pformation, mainly relying on domestic equipment, upgrading the equipment technology level through the development of the project, and finally through the process optimization, rational layout and intelligent application, finally formed the 150 thousand spindle production plant.

In the design, we should adjust measures to local conditions, adapt to the situation and highlight the key points. Through the improvement and innovation, we have achieved the expected goals of good quality, less employment, high efficiency and good returns.

China's first intelligent and automated spinning production line has been running for 3 years in Dasheng group.

Such a workshop also has self controlled air conditioning system, green lighting system, etc., which can reduce energy costs by 15%.

At the same time, it liberated manpower and improved efficiency. The proportion of employment decreased significantly, nearly 2/3, and the effective output of workshop increased by 10% to 20%.

The completion of the digital spinning workshop not only greatly enhanced the efficiency and efficiency of the enterprise, but also effectively alleviated the current employment difficulties in the textile industry, and found a new way for the development of the entire textile industry.

In, Huafu fashion Limited by Share Ltd completed the construction and implementation of the whole group enterprise resource management system SAP+MES, and independently developed the original MES products.

Automation and continuity are the foundation of intelligent manufacturing. The thickness of the colored spinning line changes the traditional mode of production. The operator assists the automatic guided vehicle, and it can quickly find the problem and implement the solution. It automatically grabs the finished yarn through the mechanical arm of the AGV car, then delivers it to the designated location, and then the yarn is placed on the shelf by the mechanical arm. The finished product automatic packaging production line is accurate, fast, automatic packaging, label printing, and finally warehousing based on the sales order.

In recent years, green environmental protection has become a new competitive advantage in the cotton textile industry.

Textile pulp production enterprises and textile enterprises are actively trying to develop and replace the PVA environmental slurry and sizing process. According to the statistics of China Cotton Textile Industry Association, since the 90s of last century, the proportion of PVA in slurry consumption has decreased from 70% to 12%.

In June 2018, the key technology promotion activities of "green light" green sizing were held in Shandong, and nine key technologies of green sizing were popularized, and attracted extensive attention from enterprises.

Energy saving and emission reduction is the focus of the field of dyed weaving. In October 2018, the "textile light" cotton textile industry energy saving and emission reduction key technology achievements promotion activities, the reactive dyes and salt free dyeing technology developed by Qiingdao University, the application of high loosen type desizing machine developed by China Heng Tian Li Xin International Co., Ltd., the technology and application achievements of the Shandong Kangping Na Group Co., Ltd.'s cheese dyeing intelligent demonstration plant construction were promoted to the industry.

Green development has always been the focus of sustainable development of the denim industry. A number of denim enterprises introduced their experience of green development at the 2018 China cowboy annual meeting held in November last year.

Among them, black Mudan Textile Co., Ltd. realizes green production with responsibility through technological innovation, and achieves continuous leaps by developing circular technology.

In 2018, black peony textile used the Fuji heat setting machine with high efficiency and energy saving to replace the old high-energy consumption heat setting machine, saving 74 thousand cubic meters of natural gas annually. Instead of 2 old self made pre shrinking machines, the door Fuji pre shrinking machine saves 3300 tons of steam annually and saves 50 thousand cubic meters of natural gas.

In October 2018, the third batch of green manufacturing list published by the Ministry of industry and commerce became a model for green development of textile industry.